SAP Plant Maintenance: A Comprehensive Training Program

Categories SAP

Embark on a transformative learning journey with Proximsoft’s SAP Plant Maintenance course. We welcome you to explore the SAP PM, a robust software product designed to manage all maintenance activities within an organization. Delve into key aspects such as inspections, notifications, corrective and preventive maintenance, and more, guiding you towards mastering the tools necessary for maintaining an ideal technical system. This course is your gateway to acquiring essential skills in SAP PM, ensuring you’re well-equipped for the challenges and opportunities in the realm of plant maintenance.

Why Learn SAP Plant Maintenance:

  • SAP PM is a vital software product for effectively managing maintenance activities, ensuring seamless operations within an organization.
  • Gain expertise in inspection processes, notifications, and both corrective and preventive maintenance measures.
  • Enhance your skills in SAP PM, making you a valuable asset in the supply chain management domain.
  • Acquire proficiency in creating and managing master data for functional locations, maintenance work centers, equipment, and more.
  • Unlock career opportunities by understanding the roles, responsibilities, and methodologies involved in SAP PM.
Mode of TrainingOnline live Interactive sessions
Duration of the Training6 weeks
Training duration per day 60 – 90 min session
Software AccessSoftware will be installed/server access will be provided, whichever is possible
Training MaterialsSoft copy of the material will be provided during the training 
Training feeDepends on the Requirement
Resume Preparation Yes, at the end of the course based on the JD
Interview PreparationYes, by sharing some FAQ’s
Mock callsYes, 2 Technical Mock calls 
Internship Project Yes
CertificationYes, at the end of the training
JOB Assistance Yes
JOB SupportYes
  
Weekdays6AM -2 PM EST & 6-11:30 PM EST (student can pick any  1 hr)
Weekends8 AM – 12 PM EST (student can pick any 2 hrs)

What I will learn?

  • Fundamental concepts of SAP PM and its role in supply chain management.
  • Master data creation, including functional locations, maintenance work centers, equipment, and more.
  • Efficient processing of general and breakdown notifications.
  • Integration of maintenance orders with MM (Materials Management) and FICO (Finance and Controlling).
  • Planning scenarios, multiple counter plans, and maintenance strategy creation.
  • Execution of maintenance processing, including scheduling plans and notification generation.

Course Content

SAP OVERVIEW

General discussion about SAP and its importance

Organization structure

Company

Company code

Plant

Maintenance plant

Planning plant

SAP landscape

Sandbox

Development

Quality

Production

SAP Architecture

Database

Application

Presentation

OVERVIEW OF SAP PM

Overview of SAP PM in Domain industries

Role of PM in supply chain management

MASTER DATA OF PM

Over view

 Creation of Functional location

Creation of Maintenance work center

Creation of Equipment

Creation of Task list

Creation material

Creation of Equipment BOM

Link of material Bom to Equipment

Structural Display

Creation of serial number

Creation of measuring points

Creation of maintenance plans

Creation cycle set

Creation of Strategy

CREATION OF GENERAL NOTIFICATION

Processing of notification

Close of notification

CREATION OF BREAK DOWN NOTIFICATION

Processing of notification

Close of notification

CREATION OF MAINTENANCE ORDER INTEGRATION WITH MM & FICO

Maintain settlement rule

Release of Order

Confirmation of Order

Goods issue

Technical completion

Variance calculation

Settlement of ORDER

Completion of order

PLANNING SCENARIOS

Creation of Single cycle plan, assign to task list

Creation of maintenance Strategy and assign it to task list plan

Multiple counter plans

MAINTENANCE PROCESSING EXECUTION OF ALL THE ABOVE INDIVIDUAL PLANS

Scheduling of the plans

Notification Generation

Process notification

Close of the notification

ORDER CREATION FROM NOTIFICATION

Release of order

Confirmation of order

Goods issue

Technical completion

Variance calculation

Settlement of ORDER

Completion of order

Completion of notification

ISSUE OF NON STOCK MATERIAL TO THE MAINTENANCE ORDER

Creation of material

Assign in operation

Carry out MIGO against PO generated through purchase requisition

Order completion

Cost analysis

ISSUE OF STOCK MATERIAL TO THE MAINTENANCE ORDER WITH OR WITHOUT SERIAL NUMBER

Creation of material with or without serial number. Assign in operation

Requirements in MD04

Run MRP and procure this stock component

Carry out MIGO against PO generated through purchase requisition

Order completion

Cost analysis

EXTERNAL OPERATION OR SERVICE DELIVERY IN THE MAINTENANCE ORDER

Creation of maintenance order

Select operation as external

Maintain service against Po

Enter the service entry sheet w.r.t PO

Order completion

Cost analysis

REFURBISHMENT OF MAINTENANCE ORDER

Creation of maintenance order W.r.t Material and Order type PM04

Maintain other operations

Assign other Components other than refurbishment component

Release and save order

Completion confirmation Goods movement

Goods receipt of Refurbishment material

Confirmations of each operation with Final confirmation

Order Completion

Cost analysis

CALIBRATION ORDER AND PM INTEGRATION WITH QUALITY MANAGEMENT

Creation of MIC’s

Assignment of inspection points

Assignment of MIC‘s

Creation of calibration order

Generation of inspection lot

Results recording

Usage decision

Completion of Order

PROCESS OF ASSIGNING ACTIVITIES TO THE OBJECT PARTS IN MAIN EQUIPMENT NOTIFICATION

Creation of tasks

Creation of activities

Creation of objects

Creation coding

Creation of catalogue profile

Maintain in Equipment

Carry out task to the object parts

Closing of individual and main notification

FACTORY CALENDAR CREATION

Creation of public holidays

Creation holiday calendar

Creation of Factory calendar

Assignment of Factory calendar in Plant

INFORMATION SYSTEM

Reports

Cost analysis

Cogi errors

CONFIGURATION

Basic steps

Maintenance of planning plant

Assignment of planning plant to maintenance plant

Overall steps to be configured with respect To PDF

SAP PROJECT IMPLEMENTATION

Overview

ASAP Methodology

SUPPORT PROCESS FOR SAP IN REAL TIME

Priority of tickets

Acknowledge

Solution

Course level:All Levels
Course Duration: 30h

Requirements

  • Basic understanding of terms related to maintenance, inspection, and breakdown.
  • Familiarity with SAP modules like Material Management (SAP MM), Sales and Distribution (SAP SD), and Production Planning (SAP PP) is recommended.

Talk to Our Career Advisor

    FAQ'S

    Yes, SAP PM is integrated with various SAP modules such as Materials Management (MM), Finance and Controlling (FICO), and Quality Management (QM) to ensure a seamless flow of information across different business processes.
    A maintenance strategy in SAP PM defines the approach to maintenance planning and execution. It includes the frequency of maintenance tasks, criteria for determining the maintenance plan, and the methods to be employed for preventive maintenance.
    SAP PM professionals can pursue careers as maintenance planners, consultants, or managers in industries such as manufacturing, utilities, and transportation. Job roles include Maintenance Engineer, SAP PM Consultant, and Maintenance Manager.
    No, this course is designed for individuals with or without prior maintenance experience. It covers fundamental concepts and practical skills, making it suitable for beginners as well as those with some background in maintenance.

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